Powermadd Extension Kit Throttle Cable 13592 User Manual download pdf

POWERMADD

Throttle Extension Kit

Installation Instructions for Throttle Extension Kit Part No. 13592

TOOLS REQUIRED: HARDWARE INCLUDED:

• Pliers Item Qty Description

• No. 1 Phillips Screw Driver 1 2 Junction Box Halves

• 8mm Wrench 2 1 Junction Slide

• 10mm Wrench 3 4 Self-Threading Screws

4 3 Retaining Clips (1 Extra)

5 1 Cable

6 4 Cable Ties

7 1 Low-Temp Grease Pack

WARNING: Read all instructions before installing Extension Kit. Snowmobile should not be running while

installing or making any adjustments to the Extension Kit. PowerMadd also recommends using

a tether cord for the safest operation of your snowmobile. If at anytime you suspect there is a

problem with the throttle controls, immediately shut off snowmobile and inspect. If you are

experiencing problems with our Extension Kit, contact PowerMadd for customer service.

Step 1: Be sure carburetor(s) are correctly in sync and set up. If snowmobile is not running properly before

installing Extension Kit, the snowmobile will not run correctly after installing Extension Kit.

Step 2: Remove stock cable from throttle lever. Then remove the stock cable from the throttle block by removing

the retaining clip holding the cable to the throttle block. Some stock throttle cables do not use a retaining

clip and simply snap out of the throttle block.

Step 3: Remove handlebar pad and any cable ties that are holding the stock throttle cable to the handlebar assembly.

Step 4: Install one of the retaining clips from the kit on the stock cable, and one on the ball end of the extension

cable. Refer to Illustration A and junction box detail photo on page 2.

Step 5: Use the enclosed low temperature grease pack to lightly coat the inside of both junction box halves and all

surfaces of the slide.

Step 6: Place the slide in one of the junction box halves, along with the stock cable and the extension cable as shown

in the Illustration A. Line up the tongue of the upper box half with the grove of the lower box half, close up

the junction box and install the screws. Slide rubber boot over assembled junction box.

Step 7: Install the extension cable into the throttle block and throttle lever in the reverse order that the assembly was

taken apart.

Step 8: Secure the cable extension to the handlebars using the cable ties and route the stock throttle cable under the

hood so it doesn’t come into contact with any moving parts.

Step 9: Lengthen or shorten the cable adjuster on the new extension cable to set the throttle lever free play.

1 PP5031 Rev E

1-800-435-6881 www.powermadd.com

1 2

POWERMADD 1
Throttle Extension Kit 1

Summary of Contents

Page 1 - Throttle Extension Kit

POWERMADD® Throttle Extension Kit Installation Instructions for Throttle Extension Kit Part No. 13592 TOOLS REQUIRED: HARDWARE INCLUDED: • Pli

Page 2

WARNING: Before starting the engine of this machine make certain that the throttle lever has the correct amount of free play by referring to

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Powermadd Extension Kit Throttle Cable 13592 User Manual

Browse online or download User Manual for For motorcycles Powermadd Extension Kit Throttle Cable 13592. PowerMadd Extension Kit Throttle Cable 13592 User Manual [en]

Summary of Contents

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